Optimization of the Injectors Position for an Electric Arc Furnace by using CFD Simulation
Publish place: Journal of Applied Fluid Mechanics، Vol: 16، Issue: 2
Publish Year: 1402
نوع سند: مقاله ژورنالی
زبان: English
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شناسه ملی سند علمی:
JR_JAFM-16-2_003
تاریخ نمایه سازی: 19 آذر 1401
Abstract:
In this study, complex processes in a typical Electric Arc Furnace (EAF) such as combustion, radiation, heat, and mass transfer were solved and the optimum injector location was found using computational fluid dynamics (CFD). The main aim of the injection optimization was to improve the thermal performance and the metallurgical process by changing the injection angle, the central angle of the injector (CAI), and injector length. Fifteen parametric cases were predicted and analyzed for optimization study. To decrease each simulation solution time of each cases, a polyhedral mesh structure was used instead of tetrahedral mesh for the EAF geometry. Thus, the total element number of the model was decreased by ۱/۵ while providing faster and unchanging results compared to the case with a tetrahedral mesh structure. The response surface optimization method was used for the optimization study. As a result, the optimum injector positioning was obtained as injection angle: -۴۵°, injector length ۶۱۴ mm, and CAI: ۶۰°.
Keywords:
Electric Arc Furnace (EAF) , Computational fluid dynamics (CFD) , Fine coal combustion , Injectors , Optimization
Authors
G. Coskun
Department of Mechanical Engineering, Sakarya University, Sakarya, ۵۴۰۵۰, Turkey
C. Sarikaya
Department of Mechanical Engineering, Sakarya University, Sakarya, ۵۴۰۵۰, Turkey
E. Buyukkaya
Department of Mechanical Engineering, Sakarya University, Sakarya, ۵۴۰۵۰, Turkey
H. Kucuk
Department of Mechanical Engineering, Sakarya University, Sakarya, ۵۴۰۵۰, Turkey
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