Effect of Steel Substrate Microstructure on Intermetallic Layer Growth during Hot Dipping in Aluminum
Publish Year: 1398
نوع سند: مقاله کنفرانسی
زبان: English
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شناسه ملی سند علمی:
IMES13_135
تاریخ نمایه سازی: 13 آبان 1398
Abstract:
In this study, aluminizing of carbon steel with different microstructures was investigated by hot dipping into molten pure aluminum. For this purpose, low carbon and medium carbon steel samples were annealed, normalized and quenched to achieve different microstructures. Then, samples were hot dipped in molten aluminum at 730, 770 and 830 °C. Scanning electron microscope indicated an outer layer of aluminum and an inner compound layer on the surface of the hot dipped samples. The compound layer was composed of two intermetallic phases of Fe2Al5 in a columnar and tongue-like morphology and FeAl3 in a needle-like morphology. The growth behavior of the intermetallic layer was studied after various times of immersion by measuring the thickness of the compound layer. Furthermore, effect of steel substrate composition and microstructure on the morphology of the compound layer was investigated. Results indicated that steel substrates with higher carbon content reveal smoother coating layer. However, the substrate grain size did not show a considerable effect on the rate and morphology of coating. Kinetic studies proved a semi-parabolic behavior that implies diffusion controlled growth of the compound layer. Finally, the activation energy of the layer thickening was estimated for the low carbon steel substrate with different heat treatment conditions.
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Authors
Fatemeh Kouhestani
Department of Metallurgy and Materials Engineering, University of Semnan, Semnan, Iran
Mostafa Mirjalili
Department of materials and metallurgical engineering, Ferdowsi University of Mashhad, Mashhad, Iran
Ebrahim Z.Karimi
Department of Metallurgy and Ceramic, Mashhad Branch, Islamic Azadi University, Mashhad, Iran
Mohamad Tajalli
Department of Metallurgy and Materials Engineering, University of Semnan, Semnan, Iran